High fructose rice syrup production line

High fructose syrup is a sweetener made from starch that has been processed by glucose isomerase to convert some of its glucose into fructose in fructose syrup production line . As a sweetener, fructose syrup is often compared to  sucrose, but manufacturing advantages of fructose over sucrose include that it is easier to handle and more cost-effective.
In the traditional process of fructose syrup production line , it will need process corn starch from corn first,then use the corn starch to produce fructose syrup . But now our company has the new technology,  our company fructose syrup processing plant can produce the fructose syrup from corn or broken rice dirctly , it doesn't need to produce the starch first .
   
The production process of high fructose rice syrup production line as below :
1. Rice powder making process in fructose syrup production line
Produce rice powder from broken rice with dry milling method ,  after remove the impurity from the broken rice , the clean broken rice will be milled into powder . After milling and sieving for some times  to get the quality rice powder for making the rice syrup.
2. Rice power slurry making process in fructose syrup production line
Mixing the rice powder and water to get the right density slurry. Then add the amylase and keep on the temperature for particular time to make rice powder absorbing enough water  .
3. Liquefaction process in fructose syrup production line
The liquefaction process is convert the starch which contented inside of the rice powder into liquid dextrin. The material will be sprayed at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly.
4. Deproteinization process in fructose syrup production line
The deproteinization process is separate the rice protein and other solid impurity from liquid dextrin by filter press. The liquid dextrin will be pumped to next process, the corn protein will be left for sale. The by product rice protein ( feed grade) is top grade protein additives for making animal feed .
    high fructose syrup production machine
5. Saccharification process in fructose syrup production line
The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase in the tank . This process should be run under specific temperature for some hours . For making high DE glucose syrup , it will need more longer time .
The decolorization process is  removing the color of the glucose syrup by activated carbon.  The glucose syrup which reached required DE will be pumped from saccharification tank into the decolorization tank , mixed with activated carbon at proper temperature .
The decarburization process is separating the activated carbon from the glucose syrup by filter press to get clear glucose syrup.
The glucose syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.
    high fructose syrup production line
8. Ion exchange process for glucose syrup in fructose syrup production line
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure glucose syrup.
The resin need regeneration by acid and alkali washing after working for some days.
The evaporation process is evaporate the water inside the glucose syrup to increase the DS of glucose syrup to the requirement (45%) before isomerisation.
10. Isomerism process in fructose syrup production line
The isomerism process is convert the glucose syrup to fructose syrup with the aid of isomerase. The glucose is converted into with 42% content of fructose syrup.
11. Decolorization process for fructose syrup in fructose syrup production line
The decolorization process is  removing the color of the fructose syrup by activated carbon.  The fructose syrup will be pumped into the decolorization tank , mixed with activated carbon at proper temperature .
12. Decarburization process for fructose syrup in fructose syrup production line
The decarburization process is separating the activated carbon from the fructose syrup by filter press to get clear fructose syrup.
    high fructose rice syrup production machine
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure fructose syrup.
The resin need regeneration by acid and alkali washing after working for some days
14. Evaporation process for fructose syrup in fructose syrup production line
The evaporation process is evaporate the water inside the fructose syrup to increase the DS of fructose syrup to the requirement (  DS around 71%)..
    high fructose rice syrup
    High fructose rice syrup
15. Final product storage in fructose syrup production line
The fructose syrup which reach the required DS in the evaporation process will be pumped into final product storage tanks for storage.
The final product tank can keep the fructose syrup purity before transportation.

Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@doingmachinery.com                                          
Tel: 0086 371 5677 1822                                                             
Whatsapp/Phone:0086 135 2661 5783                                                 
            http://www.starchprojectsolution.com

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