Maltose syrup production equipment


The old technology of liquid Maltose syrup production equipment is using the starch as raw material, the newest technology of Maltose syrup production equipment can directly use the raw grains like rice and corn as raw material, no need convert starch firstly, then been maltose syrup, can be took of maltose syrup from rice, corn or maize.
Following is the process of Maltose syrup production equipment, and contains all the Maltose syrup production equipment during the maltose syrup production:

1. Maize/Corn flour making section during the Maltose syrup production equipment:
(1) Maize selection
(2) Remove Germ
(3) Corn/maize flour making
This is the raw material preparation section of Maltose syrup production equipment.

2. Continuous spray liquefaction section during the Maltose syrup production equipment:
(1) Mixing slurry: Add thermostable amylase and water to flour, and mix them in mixing slurry tank
(2) Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material continuously and evenly, and control flow by production capacity.
Flash evaporate material in Laminar flow tank, and keep temperature. Observe liquefaction effect.
(3) High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.
(4) Carry slurry to buffer tank by pump.
3. Filtration section during the Maltose syrup production equipment:
(1) Filter protein and slag by Plate-and-frame filter press machine.
(2) Carry away protein and slag by Bottom slot for Plate-and-frame filter press machine.
(3) Syrup inflow buffer tanks, then be sent to next step by pump.

4. Saccharification section during the Maltose syrup production equipment:
Cooling syrup by Heat-exchanger, then send them to Saccharification tank (mixer and coil pipe are set in Saccharification tank. ) by pumps., then add enzymes.

5.Decolorization during the Maltose syrup production equipment:
Carry passed syrup into Decolorization tanks(mixer and coil pipe are set in Saccharification tank.) by pump. Decolor by activated carbon.

6. Filtration section during the maltose syrup production equipment:
(1) Filter protein and activated carbon by Plate-and-frame filter press machine.
(2) Carry away protein by Bottom slot for Plate-and-frame filter press machine
(3) Unclean syrup is sent to big buffer tanks by pump.  
(4) Carry clean syrup into buffer tanks.
7. Ion exchange section during the Maltose syrup production equipment:
(1) Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.
(2) When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.
(3) Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.

8. Evaporation section during the maltose syrup production equipment:
Evaporate syrup by Triple-concentrate of evaporator and Single-concentrate of evaporator. When syrup concentration is OK, shut down steam and stop evaporation. And carry syrup  to Final-product storage tanks by Pumps.

9. Final maltose syrup storage:
The maltose syrup which reaches the certain density in the evaporation process will be pumped into final product storage tanks for storage. The final product tank can keep the maltse syrup purity before transportation.

Doing company engaged in syrup production line,Maltose syrup production equipment,high fructose corn syrup processing machine, we can provide the complete set Maltose syrup production equipment production line and the turnkey project for you.

Contact: Ms Elina
Email: sales@doingmachinery.com                                          
Tel: 0086 371 5677 1822                                               
Whatsapp/Phone:0086 135 2661 5783                                                 
            http://www.starchprojectsolution.com

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