Glucose syrup equipments process from corn







The old technology of corn syrup production equipment is using the corn starch as material, the newest technology of corn syrup production equipment can use the corn as raw material, no need convert starch firstly, then been corn syrup, can be took of syrup from corns or maize.
Glucose syrup production process is from raw material that is starch to get glucose syrup products, it is a complete set of glucose syrup production equipments. Following is the detail introduction:
1. Raw material checking and feeding:
The raw material(starch) requests its water content less than 14%, no mildew, after checking, send them to conveyor.
2. Glucose syrup production mixing and liquefaction process:
Mixing the starch with water, adjust the concentration to 18Be, PH value 5.6-6.0. After the α-enzyme which is high temperature resistance adding, conveying to jet liquefier with steam heating up to 100-108℃ to be liquefied, to get a suitable viscosity for following process.
3. Protein filtration:
The liquid hydrolysis qualified dextrin solution (DE value about 20) is sent to the plate frame filter press machine to filter protein, the separated proteins can be washed, dried and crushed, get the animal feed, then packed into the warehouse after inspection. This increase the add-value of glucose syrup production plant.
4. Saccharification process of glucose syrup production process:
Conveyor the solution to saccharifying tank, adjust the temperature to 60℃, PH value about 4.2-4.8, add some saccharifying enzyme, keep 36-50 hours, then complete the saccharification process.
5. First decoloring:
Adding activated carbon, adsorption processing 0.5 ~ 1 hour later, send into plate and frame filter press for the decoloring process, then the transmittance of the solutions should more than 75%.
6. Ion exchange:
When the solutions is cooled to 40~45℃, sent to the ion exchange column for ion exchange treatment. The conductivity of the solutions is less than 20ppm.
7. Second decoloring and decarburization:
Also add activated carbon, this time the transmittance of the solution was reached to 95%.
8. Second ion exchange:
Cooling the solution to 30-35℃, then deliver to ion exchange system, this time the conductivity of the solutions is more than 95%.
9. Evaporation process:
This process function is make the glucose syrup liquid concentration reach the trquests standard.
Doing Company is a professional starch syrup technical team, can manufacturer and supply maltose syrup, fructose syrup, glucose syrup production process technology with complete set of equipments, also engineering design, has the first-class project management team, can provide comprehensive solutions in the field of glucose syrup production.
Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@doingmachinery.com                                          
Tel: 0086 371 5677 1822                                                
Whatsapp/Phone:0086 135 2661 5783                                                  
Website: http://www.syrupmachine.com
                http://www.starchprojectsolution.com
                http://www.cassavaprocessingplant.com
                http://www.cassavaprocessingmachine.com

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