Glucose syrup prodction process /pure glucose syrup manufacturing process plant

Doing Machinery can help you to install the glucose syrup manufacturing process plant, offer the technical data of glucose syrup production process for you. Our dry milling method for corn glucose syrup processing plant: first dry cleaning corn, remove the corn germ (can be used for making corn oil)  and then use dry milling method to mill cleaned corn to required corn powder , without any water input or discharge  during the corn powder production. On the following is the glucose syrup production process introduction:
1. Raw material checking and feeding:
The raw material(starch) requests its water content less than 14%, no mildew, after checking, send them to conveyor.
2. Glucose syrup production mixing and liquefaction process:
Mixing the starch with water, adjust the concentration to 18Be, PH value 5.6-6.0. After the α-enzyme which is high temperature resistance adding, conveying to jet liquefier with steam heating up to 100-108℃ to be liquefied, to get a suitable viscosity for following process.

3. Protein filtration:

The liquid hydrolysis qualified dextrin solution (DE value about 20) is sent to the plate frame filter press machine to filter protein, the separated proteins can be washed, dried and crushed, get the animal feed, then packed into the warehouse after inspection. This increase the add-value of glucose syrup production process.
4. Saccharification process of glucose syrup production process:
Conveyor the solution to saccharifying tank, adjust the temperature to 60℃, PH value about 4.2-4.8, add some saccharifying enzyme, keep 36-50 hours, then complete the saccharification process.
5. First decoloring:
Adding activated carbon, adsorption processing 0.5 ~ 1 hour later, send into plate and frame filter press for the decoloring process, then the transmittance of the solutions should more than 75%.
6. Ion exchange:
When the solutions is cooled to 40~45℃, sent to the ion exchange column for ion exchange treatment. The conductivity of the solutions is less than 20ppm.

7. Second decoloring and decarburization:
Also add activated carbon, this time the transmittance of the solution was reached to 95%.
8. Second ion exchange:
Cooling the solution to 30-35℃, then deliver to ion exchange system, this time the conductivity of the solutions is more than 95%.
9. Evaporation of glucose syrup production process:
This process function is make the glucose syrup liquid concentration reach the trquests standard.
As far as we know that the raw material for making syrup is starch in glucose syrup manufacturing process plant. Any crops containing starch, such as corn, rice ,cassava, potato, etc., can be used to produce glucose syrup. The traditional technology of producing glucose syrup from corn in corn glucose syrup processing plant first step is making starch from corn, then we use the starch to produce the glucose syrup. But now our company has new technology which is the dry milling method with double-enzyme method. It can produce glucose syrup from corn or broken rice directly. It do not need the starch production process. It will save much cost and consumption during the whole glucose syrup production process.

The double-enzyme method of corn glucose syrup processing is first mix corn powder with water making slurry (like produce liquid glucose from starch), jet cooking slurry for liquefaction (liquefaction enzyme), separate  protein and other solid impurity , saccharification (saccharification enzyme), decolorization , Ion exchange and evaporation to get required  density high quality clear corn glucose syrup .
According to our dry milling technology, glucose syrup production process can use two kind raw material (corn / broken rice) to produce the high quality glucose syrup directly . The customer can choose the more cheaper raw material at different time to produce  glucose syrup  and get more profit from the corn glucose syrup processing plant.More information about our corn glucose syrup processing equipment, please contact us freely . We welcome you to visit our company.

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Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783
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