Glucose syrup production process for how to make glucose syrup ?

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Following is the glucose syrup production process detail introduction:1. Raw material checking and feeding:
The raw material(starch) requests its water content less than 14%, no mildew, after checking, send them to conveyor.
2. Glucose syrup production mixing and liquefaction process:
Mixing the starch with water, adjust the concentration to 18Be, PH value 5.6-6.0. After the α-enzyme which is high temperature resistance adding, conveying to jet liquefier with steam heating up to 100-108℃ to be liquefied.

3. Protein filtration:
The liquid hydrolysis qualified dextrin solution (DE value about 20) is sent to the plate frame filter press machine to filter protein, the separated proteins can be washed, dried and crushed, get the animal feed, then packed into the warehouse after inspection.
4. Saccharification process of glucose syrup production process:
Conveyor the solution to saccharifying tank, adjust the temperature to 60℃, PH value about 4.2-4.8, add some saccharifying enzyme, keep 36-50 hours, then complete the saccharification process.
5. First decoloring:
Adding activated carbon, adsorption processing 0.5 ~ 1 hour later, send into plate and frame filter press for the decoloring process, then the transmittance of the solutions should more than 75%.
6. Ion exchange of glucose syrup production process:
When the solutions is cooled to 40~45℃, sent to the ion exchange column for ion exchange treatment. The conductivity of the solutions is less than 20ppm.

7. Second decoloring and decarburization:
Also add activated carbon, this time the transmittance of the solution was reached to 95%.
8. Second ion exchange:
Cooling the solution to 30-35℃, then deliver to ion exchange system, this time the conductivity of the solutions is more than 95%.
9. Evaporation process of glucose syrup production equipment:
This process function is make the glucose syrup liquid concentration reach the trquests standard.
More details about how to make glucose syrup, contact us freely.

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