Glucose manufacturing plant production from corn starch

When you are finding the corn glucose syrup production equipment, firstly, you need to know the corn syrup production process. Following will introduce the corn syrup production process and the production equipment from our company. By the way, you can contacct us to get glucose manufacturing plant cost

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Following is the main corn syrup production process and the equipment function introduction from Doing Company:
1. Raw material checking and feeding:
The raw material(starch) requests its water content less than 14%, no mildew, after checking, send them to conveyor.
2. Glucose syrup production mixing and liquefaction process in glucose manufacturing plant:
Mixing the starch with water, adjust the concentration to 18Be, PH value 5.6-6.0. After the α-enzyme which is high temperature resistance adding, conveying to jet liquefier with steam heating up to 100-108℃ to be liquefied, to get a suitable viscosity for following process.
3. Protein filtration:
The liquid hydrolysis qualified dextrin solution (DE value about 20) is sent to the plate frame filter press machine to filter protein, the separated proteins can be washed, dried and crushed, get the animal feed, then packed into the warehouse after inspection. This increase the add-value of glucose syrup production plant.

4. Saccharification process of glucose syrup production process:
Conveyor the solution to saccharifying tank, adjust the temperature to 60℃, PH value about 4.2-4.8, add some saccharifying enzyme, keep 36-50 hours, then complete the saccharification process.
5. First decoloring:
Adding activated carbon, adsorption processing 0.5 ~ 1 hour later, send into plate and frame filter press for the decoloring process, then the transmittance of the solutions should more than 75%.
6. Ion exchange process in glucose syrup production line:
When the solutions is cooled to 40~45℃, sent to the ion exchange column for ion exchange treatment. The conductivity of the solutions is less than 20ppm.
7. Second decoloring and decarburization:
Also add activated carbon, this time the transmittance of the solution was reached to 95%.
8. Second ion exchange in glucose manufacturing plant:
Cooling the solution to 30-35℃, then deliver to ion exchange system, this time the conductivity of the solutions is more than 95%.
9. Evaporation process:
This process function is make the glucose syrup liquid concentration reach the trquests standard.


Doing factory glucose syrup production equipment features:
1. Dry method directly used raw grains to make pure and bright glucose syrup.
2. No polluted water, environmental protection.
3. Advanced and high quality jet cooker, improve the efficiency and quality of liquefication and saccharification process.
4. One set syrup equipment can product three syrup: glucose syrup, maltose syrup and fructose syrup.
5. We have different size syrup equipment, can meet all kinds of capacity requests. 3-5ton, 10-20ton, 30-50ton, 50-100ton per day, all is a complete production line.
Doing Company also can make solutions and turn-key project for you. Perfect service for you to answer your question how to make glucose syrup.

Finally, you can click syrup machine to learn more related products from our company. Our contact: Whatsapp +8613526615783 or e-mail: sales@syrupmachine.com.